在使用焊接机械人的时间需要注重哪几点？

宣布时间：

2023-03-09 16:46

　　焊接机械人现在已经成为工业自动化领域中应用较量普遍的，常见的应用领域主要有：汽车行业、新能源、电子电器、机械装备等。那么在使用焊接机械人的时间需要注重哪几点呢？
　　At present, welding robots have become widely used in the field of industrial automation, and the common application fields are mainly: automobile industry, new energy, electronic appliances, mechanical equipment, etc. So what should be paid attention to when using welding robots?

　　1．必需举行示教作业
　　Teaching must be carried out
　　在机械人举行自动焊接前，操作职员必需示教机械人焊枪的轨迹和设定焊接条件等。
　　Before the robot carries out automatic welding, the operator must teach the robot the trajectory of the welding gun and set the welding conditions.
　　由于必需示教，以是机械人不面向多品种少量生产的产品焊接。
　　Due to the necessity of teaching, robots do not face the welding of products with many varieties and a small amount of production.
　　2．必需确保工件的精度
　　The accuracy of the workpiece must be ensured
　　机械人没有眼睛，只能重复相同的行动。
　　The robot has no eyes and can only repeat the same action.
　　机械人轨迹精度为±0．1mm，以此精度重复相同的行动。
　　The robot trajectory accuracy is ± 0.1mm, and the same action is repeated with this accuracy.
　　焊接误差大于焊丝半径时，有可能焊接欠好，以是工件精度应坚持在焊丝半径之内。
　　When the welding deviation is greater than the radius of the welding wire, the welding may not be good, so the workpiece accuracy should be kept within the radius of the welding wire.
　　3．焊接条件的设定取决于示教作业职员的手艺水平
　　The setting of welding conditions depends on the technical level of teaching operators
　　操作职员举行示教时必需输入焊接程序，焊枪姿态和角度，电流、电压、速率等焊接条件。
　　The operator must input the welding procedure, welding torch posture and angle, current, voltage, speed and other welding conditions when teaching.
　　示教操作职员必需充分掌握焊接知识和焊接技巧。
　　The teaching operator must fully master the welding knowledge and welding skills.
　　4．必需充分注重清静
　　Full attention must be paid to safety
　　机械人是一种高速的运动装备，在其举行自动运行时绝对不允许人靠近机械人（必需设置清静护栏）。
　　The robot is a kind of high-speed moving equipment, and people are absolutely not allowed to approach the robot during its automatic operation (safety guardrails must be set).
　　操作职员必需接受劳动清静方面的专门教育，不然禁绝操作。
　　Operators must receive special education on labor safety, otherwise they are not allowed to operate.
　　要知道，在工业机械人举行焊接事情前一定要先检查好事情情形以及配件的完整性，详细要确保以下几点：
　　You should know that before the industrial robot carries out welding work, it is necessary to check the integrity of the working environment and accessories, specifically to ensure the following points:
　　1. 焊缝应洗濯清洁，无油污、铁锈、焊渣、割渣等杂物，允许有可焊性底漆。不然，将影响引弧乐成率。定位焊由焊条焊改为气体�；ず�，同时对点焊部位举行打磨，阻止因定位焊残留的渣壳或气孔，从而阻止电弧的不稳甚至飞溅的爆发。接纳精度较高的装配工装以提高焊件的装配精度。
　　The weld shall be cleaned and free of oil, rust, welding slag, cutting slag and other sundries, and weldable primer is allowed. Otherwise, the success rate of arc striking will be affected. The tack welding is changed from electrode welding to gas shielded welding. At the same time, the spot welding parts are polished to avoid the slag shell or air hole left by the tack welding, so as to avoid the instability of the arc and even the generation of spatter. Use assembly tooling with high accuracy to improve the assembly accuracy of weldments.
　　2. 要求工件的装配质量和精度必需有较好的一致性。应用焊接机械人应严酷控制零件的制备质量，提高焊件装配精度。零件外貌质量、坡口尺寸和装配精度将影响焊缝跟踪效果�？梢源犹謇附踊等俗ㄓ玫暮附庸ひ�，对零件尺寸、焊缝坡口、装配尺寸举行严酷的工艺划定。
　　The assembly quality and accuracy of the workpiece must be consistent. The application of welding robot should strictly control the preparation quality of parts and improve the assembly accuracy of weldments. Part surface quality, groove size and assembly accuracy will affect the weld tracking effect. It is possible to make strict process regulations on part size, weld groove and assembly size from the preparation of special welding process for welding robot.
　　3. 一样平常零件和坡口尺寸公差控制在±0．8mm，装配尺寸误差控制在±1．5mm以内，焊缝泛起气孔和咬边等焊接缺陷机率可大幅度降低。来提高零件制备质量和焊件装配精度。
　　The size tolerance of general parts and groove shall be controlled within ± 0.8mm, and the assembly size error shall be controlled within ± 1.5mm. The probability of welding defects such as pores and undercuts in the weld can be greatly reduced. To improve the preparation quality of parts and the assembly accuracy of weldments.

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在使用焊接机械人的时间需要注重哪几点？

在使用焊接机械人的时间需要注重哪几点？