焊接机械人在自动化生产历程中的优势

宣布时间：

2023-05-05 14:35

　　焊接机械人作为一种先进的自动化焊接装备，其应用领域越发普遍，进而也推动了我国焊接行业进入工业自动化时代的主要标记。现在自动化水平的一直提升，企业关于焊接质量的要求也越来越高。
　　As an advanced automated welding equipment, welding robots have become increasingly widely used, which has also promoted China's welding industry to enter the era of industrial automation as an important symbol. Nowadays, with the continuous improvement of automation level, enterprises have increasingly high requirements for welding quality.

　　自动化生产要求镌汰人力，提高产品一致性，提高产品质量，更适合大批量生产，降低生产本钱，提高生产效率。而人工焊接时，由于受到手艺水平、疲劳水平、责任心、心理极限等客观和主观因素的应影响，难以较长时间坚持焊接事情的稳固性和一致性。
　　Automated production requires reducing manpower, improving product consistency, improving product quality, making it more suitable for mass production, reducing production costs, and improving production efficiency. However, during manual welding, it is difficult to maintain the stability and consistency of welding work for a long time due to objective and subjective factors such as technical level, fatigue level, sense of responsibility, and physiological limits.
　　由于焊接卑劣的事情条件，愿意从事手工焊接的人在镌汰，熟练的手艺工人更有欠缺的趋势�？梢运�，焊接机械人很洪流平上知足了焊接自动化的要求，自动化生产方面的优势可以总结为以下几条：
　　Due to the harsh working conditions of welding, the number of people willing to engage in manual welding is decreasing, and there is a trend of a shortage of skilled technical workers. It can be said that welding robots largely meet the requirements of welding automation, and the advantages of automated production can be summarized as follows:
　　1、稳固和提高焊接质量，包管其均一性。
　　Stabilize and improve welding quality, ensuring its uniformity.
　　接纳机械人焊接时，每条焊缝的焊接参数都是恒定的，焊缝质量受人为因素影响较小，降低了对工人操作手艺的要求，因此焊接质量稳固。而人工焊接时，焊接速率、干伸长量等都是转变的，很难做到质量的均一性。
　　When using robot welding, the welding parameters of each weld seam are constant, and the quality of the weld seam is less affected by human factors, reducing the requirements for workers' operating skills, thus ensuring stable welding quality. During manual welding, the welding speed, dry elongation, and other factors are variable, making it difficult to achieve uniformity of quality.
　　2、改善了劳动条件。
　　Improved working conditions.
　　接纳机械人焊接，工人只需要装卸工件，远离了焊接弧光、炯雾和飞溅等。关于点焊来说，工人无需搬运粗笨的手工焊钳，使工人从高强度的体力劳动中解脱出来。
　　Using robot welding, workers only need to load and unload workpieces, away from welding arc light, sharp fog, and splashes. For spot welding, workers do not need to carry bulky manual welding tongs, freeing them from high-intensity physical labor.
　　3、提高劳动生产率。
　　Improve labor productivity.
　　机械人可以24小时一连生产。随着高速高效焊接手艺的应用，接纳机械人焊接，效率提高得更为显着。
　　Robots can produce continuously 24 hours a day. With the application of high-speed and efficient welding technology, the use of robot welding has significantly improved efficiency.
　　4、产品周期明确，容易控制产品产量。
　　Clear product cycle, easy to control product output.
　　机械人的生产节奏是同定的，因此安排生产妄想很是明确。
　　The production rhythm of robots is fixed, so the production plan is very clear.
　　5、缩短产品改型换代的周期，减小响应的装备投资。
　　Shorten the cycle of product transformation and replacement, and reduce the corresponding equipment investment.
　　可实现小批量产品的焊接自动化�；等擞胱ɑ淖畲笄鹁褪强梢酝ü薷某绦蛞运秤Σ畋鸸ぜ纳�。
　　Can achieve welding automation for small batch products. The biggest difference between robots and specialized machines is that they can adapt to the production of different workpieces by modifying the program.
　　焊接质量是评价产品质量的主要指标，焊接效坦率接影响到生产周期和本钱。因此焊接机械人将是未来工业自动化领域前进和升级的要害，也是焊接行业生长的一大趋势。
　　Welding quality is an important indicator for evaluating product quality, and welding efficiency directly affects the production cycle and cost. Therefore, welding automation will be the key to the progress and upgrading of industrial automation in the future, and also a major trend in the development of the welding industry.

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